Company Overview

Over the past 50 years,Yutaka Manufacturing Company Ltd. has been involved with all types of noodle-making machines and systems. We manufacture machines for the production of Japanese-style noodles (Hiyamugi, Somen, Fresh Soba, Chuka,etc.), as well as machines that produce wonton, gyoza, egg roll, shumai wrappers. Our objective is to manufacture a machine that can create a high-quality product similar to the best hand-made product. In developing our noodle machines,we challenge ourselves to design a machine that produce a product that will match the technique and quality of noodles made by seasoned craftmen. We also strive to manufacture an affordable machine while not compromising on safety. Our software and hardware are designed to produce high-quality products efficiently. We can install systems for your plant that will meet your needs and will complement your present production lines.

Company Profile

Name	Yutaka Manufacturing Company,Ltd.
Founded	1967
Incorporated	1970
Initial Capital	$100,000
President	Tsuyoshi Kurachi
Location	300 Kowaki, Kowaki-cho, Konan-shi, Aichi-ken Japan TEL(0587)58-8000 FAX(0587)58-8888
Facility Size	Land 94,560, Building 44,798 sq. ft.
Products	Manufacture and installation of automatic and computer-controlled machines used in the production of: fresh noodles, cooked noodle, steamed noodle, gyoza/wonton/egg roll wrapper, dry noodle, semi-dry noodle, frozen noodle, and other food-related products.
Market Share	90% of powder duster in the Japanese Market 60% of gyoza, wonton, egg roll wrapper machines in Japanese Market Installed noodle and wonton wrapping machines in Australia, USA, Great Britain, China, South Korea, andTaiwan
Employees	45

Location

Greeting from the President

With 50 years' of experience and technical know-how, we have earned our customers' confidence in our abilities.

Tsuyoshi Kurachi-President

In the past 50 years, ever since establishing our company, we have been involved in manufacturing equipment for producing fresh and dry noodles. We also have been involved in marketing and producing other food production equipment. Because of the support of our customers, we were able to develop patented equipment and popular products. We have received customer satisfaction and confidence in our products, both in Japan and other countries.
In 1995, we expanded our operation by expanding our main office and manufacturing plant. In response to the increasing workplace liability, we offer equipment with up-to-date safety features. We strive to produce equipment of high quality and low ownership costs. We are continually challenging ourselves to produce equipment for a wide range of applications.
We strive to make equipment for producing the highest quality products with consistency and high sanitary and energy efficient requirements.
In our industry, where it is becoming more of an information age, diverse, and international in scope, we would like to help you meet your needs. We sincerely wish for your guidance and support in the future.

Company Slogan

COMPANY SLOGAN: Challenge, creativity, appreciation
♦(Challenge)…Challenge to develop new products, challenge to help customers with their problems, and challenge to find new ideas
♦(Creativity)…Create our own technology; create high-quality products; and create new products by working with our customers
♦(Appreciation)…Have appreciation for everything

Company History

♦ 1967	Founded as Kurachi Steel Works Co. at 44 Togo,Wadakatsura,Konan-Shi, Aichi-Ken, Japan, producing flood gates.
♦ 1967	Started assembling packaging machines.
♦ 1968	Started assembling buffer polishing machine line.
♦ 1969	Started manufacturing and marketing gyoza punching machines.
♦ 1970	Yutaka Seisakusho Corp. was established. Started producing and marketing gyoza wrapper folding machines.
♦ 1971	Started manufacturing and marketing noodle mixing machines (mixer) and noodle dough forming roller machines.
♦ 1972	Reorganized Yutaka Seisakusho.Introduced a new type of starch dusting machines introduced. Became an instant best-seller. Our products were displayed for the first time at the All Japan Noodle Industry Exposition.
♦ 1973	Fully automatic wonton and gyoza wrapper-making machine was produced and marketed.
♦ 1974	Started producing and installing noodle-making machine and production line. First in the industry to use one roller per motor system.
♦ 1975	Manufactured and introduced fully automatic fresh noodle balling and boxing machine, the first in the industry. Manufactured and marketed an automatic roller speed adjustment system for continuous roller machines to prevent excess noodle dough from sagging and stretching between rollers, the first in the industry.
♦ 1976	Started exporting noodle machines to foreign countries.
♦ 1977	Started accepting orders and began marketing other specialized food manufacturing machines.
♦ 1979	To increase business and provide improved service to our customers, a new plant was built.
♦ 1981	Gyoza wrapper making machine line produced and marketed. Became top seller.
♦ 1983	Automatically adjusting rollers for continuous thickness control was introduced.
♦ 1984	Fully automated aging and cooling system introduced.
♦ 1985	Started marketing computer-controlled systems for noodle manufacturing. Started producing and marketing drying systems for half-dry noodle and hand-made type ramen making machines.
♦ 1986	Vacuum noodle-making mixers were manufactured and marketed. Experimental plant was built to develop use of infrared radiation for aging process for noodle dough.
♦ 1987	New warehouse was constructed at Kusai.
♦ 1989	Acquired Hitachi's CAD system.
♦ 1991	Expanded the electrical room and design areas.
♦ 1992	Developed Ram type mixer for high-water content dough. Developed vacuum noodle dough sheeting machine.
♦ 1995	Okuma gate type machining center Installed. Construction of new plant at 300 Kowaki, Kowaki-cho, Konan-shi was completed. Wavy roller for continuous roller machine and rotating knife cutter were developed and marketed.
♦ 1996	All-purpose roller machine and cutting machine for restaurant use was developed and marketed.
♦ 1997	Converted all designs to CAD system.
♦ 1998	High-water-content mixer (60% water) was introduced
♦ 2000	New scrapper less roller machine (from compound roller to finishing roller) was manufactured and marketed.
♦ 2002	Completely automated gyoza wrapper making machine was produced.

Product Data

Yutaka will assist you in finding the most applicable system for your company needs
Our products are based on the following four principles:

1.Capability
2.Sanitation
3.Safety
4.Ease of operation

With these basic principles, we provide you with software to upgrade your system.

Fresh noodle production line. Modular roller system enable this sytem to be adapted to many different configuration.

Automatic adjustment of noodle dough thickness and rotating knife cutter options are available

→Click here for additional information

Highest production capacity of gyoza and wonton wrapper in the industry. This is the base system for producing gyoza and wonton wrapper. Modular roller system enables this sytem to be adapted to many different configuration.

→Click here for additional information

Noodle dough aging system. Two different types of aging process can be selected. This system can be added to our noodle and wrapper manufactuing systems. Line has many sanitary and safety features.

→Click here for additional information

High-water-content noodle dough system. Used for making dough with high-water- content (spring rolls). Has many sanitary features.

→Click here for additional information

Product Line-up

U.T.10	Starch dusting machine	Very quiet. Consistent and even dusting. Dusting amount can be easily adjusted.
U.T.5-W	Water metering system	Very reliable and accurate water metering system.
U.T.15-D	Special mixer	High-water-content mixer (~40% content); high/low speed automatic mixer.
U.T.15-V	Vacuum mixer	Vacuum mixing allows for the production of high-water- content noodles.
U.T.15-H	Very high water content mixer	For the production of hand-made type noodle which can be sheeted out by roller. Operates more like a kneader rather than mixer.
U.T.40	Compound pressing roller	Produces a laminated continuous dough sheet that can be further processed though either the continuous pressing roller or the wavy pressing roller to the desired thickness. Very popular machine. Easy to clean with various safety features.
U.T.50	Continuous pressing roller	Laminates two or more continuous dough sheet to a desired thickness. Easy to operate, automatic adjustment to prevent sagging and stretching of noodle sheet between rollers. Very quiet.
U.T.52	Continuous wavy pressing roller	Laminates two or more continuous dough sheet to a desired thickness with the added benefit of a wavy roller. The wavy roller is used for making hand-made type noodles with high water content.
U.T.57	Single pressing roller machine	Laminates two or more a continuous dough sheet through a single roller to a desired thickness. Unlike other machines on the market, ours has a specially coated roller surface to give the noodle a better finish.
U.T.60	Noodle cutting machine	Cuts a continuous dough sheet into noodles. Noodle length and size can be easily adjusted and accurately so that the noodle weight and size are consistent.
U.T-60-6	Noodle cutting machine with rotating knife roller for wavy roller machine	Cuts a continuous dough sheet with a rotating knife roller to produce noodles that appear to have been cut by hand. Generally paired with the continuous wavy pressing roller to produce hand-cut type noodles
U.T.61	Noodle hanging machine	Cuts a continuous dough sheet into noodles and hangs product on bars. Noodle length and weight are set by electronic counter and can be adjusted to any length and weight.
U.T.62	Noodle Cutting Unit	A gap of left and right sides in the rollers can be adjusuted easily and it gives you more accurate production.
U.T.66 U.T.67	Automatic weight adjustment machine with noodle balling module	Simplifies noodle cutting and balling process. Product can go directly to boxing or packaging machine.
U.T.69	Automatic noodle thickness adjustment mechanism	Measures and automatically adjusts rollers to preset dough thickness.
U.T.600	Continuous automatic fresh noodle cooling system	Cools fresh noodle before packaging to prevent condensation in the package and color change in the product.
U.T.700	Continuous half-dry noodle drying system	Half-dry fresh noodles evenly.
U.T.1000	Continuous automatic gyoza/ won ton/egg roll wrapper manufacturing system	Produces gyoza, wonton, and egg roll wrappers. System is capable of high volume and a consistent product with safe and ease of operation. Highest production rate in the industry.
U.T.2500	Automatic fresh noodle manufacturing system	This new and powerful machine can be used for making high- water-content fresh noodles.
U.T.8000	High water content, continuous fresh dough making machine	This system is designed to produce high-water-content product, such as spring rolls. Safety, product quality, operating ease, and containment features have been incorporated into the software system.